Static Solutions

Cleaning medical devices, plastic trays and parts

Simco-Ion RPT Cube cleaner is a self-contained HEPA filtered high pressure cleaning unit for hand cleaning of medical device, plastic parts, trays, etc., during manufacturing, assembly and packaging. Using no compressed air and HEPA filtered makes this cost efficient to operator and easily fit into a cleanroom environment and works off from 115V/1PH/60Hz power. Features touch-screen panel to adjust manual and automatic cleaning cycles, built-in white or UV inspection lights, and also includes a manual blow-off hose for complicated geometries and cleaning larger parts.

Fully portable all stainless steel construction with adjustable height settings.

PLEASE CONTACT US FOR ADDITIONAL INFORMATION

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What is your static control system telling you?

A customer recently commented that a competitors product changes the output of the static bar and you can tell it does that by the lights on the optional controller they sell. This simply isn’t true. Lights do not indicate change, its just a monitoring system that they allude changes by how the bar interacts with the charges present on the web, when if fact their static bars have a fixed output. It might tell you that you are attempting to neutralizing a positive or negative charge along with its rough magnitude, but that’s all the lights indicate.

The Simco-Ion IQ Power system with Control Station and IQ Sensor bar DOES adjust the static bar’s outputs and can be done several ways:

-CLOSED-LOOP FEEDBACK. A Simco IQ Sensor bar is a continuous static measurement device (i.e. static meter) that reads actual charge present on a moving web. When paired with a Simco Static bar through the Simco Control Station and set up in Closed-Loop Feedback mode, the output of the paired bar IS adjusted to null the residual charge actually measured by the static sensor automatically.

Picture of a Simco IQ Sensor bar in its industrial robust profile to easily be mounted spanning webs.

-AUTO-TUNE: Using a special mix of firmware and software in the Simco BPS power units and Control Station, when properly set up and dialed in/calibrated with a hand-held static meter, Auto-Tune can adjust the output of the static bar automatically by how the static bar responds to the magnitude of charge present.

-MANUAL: The Simco Control Station allows the output of the static bar, or bars as you can adjust them individually, so that they are skewed in balance to the positive or negative side in 1% increments.

In addition, the Simco Control Station can monitor and individually control up to 10 devices in both standard and hazardous (XP) (Class 1, Div 1, Group D/E) rated areas such as solvent coaters. Simco IQ Bars are available in (3) operating ranges: Speed (2″ – 9″), Hybrid (6″ – 18″) and Distance (12″ – 30″) and also in 24VDC input and air assisted versions for blow-off/long range performance.

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How a fully adjustable static elimination system can maximize performance

A local printer on a 55″ wide Gallus press which operates at 1000fpm with an in-line laminator has various static issues along the length of the press where each static bar installation required individual adjustments. Utilizing a Simco IQ Power Control Station allowed a very flexible system to give the customer full adjustment to their static control system with easy of monitoring, making it a complete system.

One location monitoring of all static bars on the press. The paper dust coats the static bars and reduces performance, but with real time monitoring at the operator station, all static bars can be kept in maximum operating condition instead of causing production or personnel issues when left unattended.

-Static bars were set up to run in Auto-Tune, which automatically adjusts the static bar’s output as a function of the charge presented to the bar as it couples with the bar to maximize performance.

-Several bars were set up in MANUAL mode to skew the bar’s balance to one polarity to target the high charges at the high speeds, greatly improving the performance, but also the range of the bars such that they can be moved back out of the operators way for ease of threading, and to prevent damage during web breaks.

A fully adjustable system to provide a full solution for all the variables of the installation. No other static control system can provide this level of control and efficiency.

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Unique solution for a medical device plastic injection molder who needed to clean parts

Working with a local machine builder, we can up with a unique solution for a local plastic injection molder’s problems of contamination on medical device parts they were molding and needed to clean prior to assembly. Utilizing a custom-built hood to mount directly to their existing conveyor, we were able to clean the parts before they are deposited into a collection hopper as they dropped off from the conveyor. Two adjustable mounted Simco-Ion Model Easy Air 24V high-efficiency static bars with integrated air tube were used to provide the cleaning and neutralizing via an ionized compressed air blast, while a Nilfisk HEPA filtered vacuum connected to the vacuum hood captured the removed debris to ensure it was not re-entrained into the bin, onto the parts, or  back into the cleanroom itself.

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Custom ionizer stands are an easy fix for Empire Tech

A customer needed several Simco-Ion Model XC ionizing blowers mounted higher than the 18″ pedestal stand Simco offers. We easily fabricated and came up with an economical solution for our customer and had the stands made within a week. Flat mounting plate and height adjustment from 30″ – 40″ while still allowing full 360 deg rotation of the ionizing blowers, plus side to side adjustment.

Many applications require customization of the mounting required, and with our sales engineers we can easily come up with solutions to provide our customers with a perfect solution and fit!

xcstandxcstand1

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How 24VDC input static bars make static control easier

Many of our customers have used industrial static bars in the past and are familiar with the bulky power units connected with limited lengths of high voltage cable running to the static bars, which can make for a messy installation, especially when the equipment needs to be tied into the machine for on/off control.

For several years now, Simco has had available their rugged IQ Easy static elimination bar which is a direct 24VDC input bar as the power supply is located internal to the bar. This bar comes standard with a 5 meter cable with M12 connector and mounting brackets for ease of installation. This allows the bar to be powered directly from the machine. Plus, the IQ Easy bar comes standard with a GREEN and RED operating condition light on the end of the bar as a visual indication of operation. Simple and easy to install without having to install multiple components and high voltage wiring.

IQ Easy bars are available in two configurations:IQ Easy BarEasy Bar- web image

IQ Easy SPEED bar has an effective neutralizing range of 2″-9″

IQ Easy HYBRID bar has an effective neutralizing range of 6″ – 18″

If additional monitoring is required an IQ Control Station can be added for feedback to of IQ Easy bar. Plus, an IQ Sensor Bar can be integrated with the Control Station for real-time static measurement and close-loop feedback to the IQ Easy bar. The Control Station can be added to perform all of those functions in an easy to use touch screen format.

control station10

Please contact us for additional information or an on-site demo.

 

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New integrated static sensor for XP areas Simco-Ion IQ static neutralizing system

Simco-Ion keeps advancing their industry leading technology with the IQ Power family of static neutralizing products.

The IQ Sensor Bar is a fixed in place static meter for measurement of charges on moving webs.IQ Easy Sensor_web

 

The IQ Control Station can monitor, power, and control not only the IQ Power static elimination bars, but also connect to with the IQ Sensor bar in a closed-loop feedback arrangement so that the output of the static bar specifically targets the charge detected by the sensor. Channels can be set to monitor and read the charges only, or integrate with the static bars. All on one extremely easy to set up touch screen controller.

control station10

 

Call us for an on-site evaluation on how the IQ System can add value to your process by reducing downtime and lost product while improving product quality.

 

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Old Simco AS-10 still working

I ran across this at a customer site and decided to test it. This ionizing blower was made probably in the 1970’s and was called an AS10 and operated by a Model D168R power supply. It still works great with amazing neutralizing speed! A testament to the quality and longevity of Simco products!

AS-10D168Rpowerunit

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